Skip to main content

MILL TEST CERTIFICATE is...?

 A Mill Test Certificate (MTC), or Mill Test Report (MTR), is issued by a manufacturer to certify the chemical and mechanical features of a product and its compliance to the applicable norms and technical specifications. Typically, Mill Test Certificates conform to the EN 10204 standard and are related to steel products.

MILL TEST CERTIFICATE

A mill test certificate to EN 10204 shows, generally, the following information:

  • Type of certificate and standard (example EN 10204 3.1 or EN 10204 3.2)
  • Manufacturer name
  • Product name and dimensions
  • Quantity covered by the certificate (example: tons, with heat numbers)
  • Heat numbers and batch number (physically shown on the product as well)
  • Final test result
  • Dimensional measurements, to check compliance with allowed tolerances (example, for steel pipes: diameter, wall thickness, length, straightness)
  • Material grade and applicable specification, including results of chemical and mechanical tests
  • Results of additional tests, like hydrostatic, ultrasounds (UT), hardness, impact test, magnetic particles, metal graphic result etc.
  • Addenda useful to appraise the full features of the product

pipe mill test certificate 3.1
Sample mill test certificate (Tenaris steel pipes).

TYPES OF MILL TEST CERTIFICATE (EN 10204 2.1, 2.2, 3.1, 3.2)

Mill Test Certificate denomination in…
MTC Type
EN 10204
EnglishGermanFrenchScopeMTC to be validated by…
MTC Type 2.1Declaration of compliance with the orderWerk-
Bescheinigung
Attestation de conformité á la CommandeStatement of compliance with the orderThe manufacturer
MTC Type 2.2Test reportWerkzeugnisseRelvé de contrôleStatement of compliance with the order by the manufacturer based on non-specific inspections (tests) by the manufacturer.The manufacturer
MTC Type 3.1Inspection certificate 3.1Abnahmeprüf-
Zeugnisse 3.1
Certificat de réception 3.1Statement of compliance with the order by the manufacturer with results of a specific inspectionThe manufacturer`s authorized inspection representative, independent by the manufacturing department
MTC Type 3.2Inspection certificate 3.2Abnahmeprüf-
zeugnisse 3.2
Certificat de réception 3.2Statement of compliance with the order with an indication of results of a specific inspection
  • The manufacturer`s authorized inspection representative independent by the manufacturing department
  • Either the purchaser`s authorized inspection representative or a third-party inspector

EN 1024 3.1 MILL TEST CERTIFICATE

Certificate typeTitleSummary of EN10204 requirementsNotes
3.1Inspection certificateStatement of compliance with the order by the manufacturer with results of specific inspectionReplaces 3.1B. Common certificate type issued for ‘batch tested’ material. Cert. issued and signed by the manufacturer’s representative, who must be independent of the manufacturing department. Eg Inspection department or test house manager/supervisor.
3.1AInspection certificate 3.1AWith a mention of test results from specific inspection and testingBatch test results. Cert. issued by independent inspector required by releasing authority (eg TUV for German pressure vessels). Replaced by 3.2 in 2004
3.1BInspection certificate 3.1BWith a mention of test results from specific inspection and testingBatch test results. Cert. issued and signed by the manufacturer’s representative. Replaced by 3.1 in 2004
3.1CInspection certificate 3.1CWith a mention of test results from specific inspection and testingBatch test results. Cert. issued by an independent inspector appointed by a customer (eg Lloyds). Replaced by 3.2 in 2004


Comments

Popular posts from this blog

Storage Tank API 650 - Summary

Shop Fabrication Inspection 1         Material Receiving Inspection Report Ø       Check visual (free of lamination & damage). Ø       Check certificate (keaslian, Heat No & Plate No). Ø       Check dimensional (Length, Thickness, Width & Diameter). 2         Marking Ø       Check dimensional marking. Ø       Check transfer heat no. 3         After Cutting Ø       Check dimensional. Ø       Check traceability (Heat No & Plate No). Ø       Check Stamp Marking. 4         Rolling Ø       Check visual (free of damage). Ø       Check edge preparation. Ø       Check Rolling radius. 5         Painting Ø       Check material painting (batch no, self life, brand). Ø       Check Ambient Condition (surface & whether). Ø       Check DFT. Field Erection Inspection 6         Dimensional Inspection 1         Peaking banding Peaking measured using a horizontal sweep board 36 inch (900 mm) long. Tolerance of peaking shall not exceed

PWHT EXEMPTION REQUIREMENTS IN ASME CODES

PWHT EXEMPTION REQUIREMENTS IN ASME CODES In order to guess the technical background on PWHT exemption, PWHT exemption requirements in several ASME codes are reviewed. ASME codes suggested that PWHT is not mandatory when the nominal material thickness is not more than the thickness in Table 1.   There was some variation between codes as shown in Table 1, and the reason for this has been not known. There are the general trends that the permitted thicknesses without PWHT is increased with increasing preheat temperature together with reductions in maximum carbon level, and the permitted thickness is decreased with increasing alloy content of steels. Most manufacturers are trying to avoid PWHT based on the Table 1 because there is an economic incentive to avoid PWHT.  REFERENCES   [1] Pingsha Dong and J.K.Hong, "Residual stress relief in post-weld heat treatment", 2008 ASME Pressure Vessels and Piping Conference, PVP2008-61210.  [2] ASME Section III, NX, "Rules for Construct